BMK Baumann Metallbearbeitung Nürnberg
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Adiabatic cutting

Adiabatic cutting

(HSIC – High-Speed-Impact-Cutting)

Adiabatic is defined as “without any influence of heat” and leads to a misleading interpretation of adiabatic separation processes. As a rule, this is a non-cutting separation process in which the separation process is carried out at high speed. The cutting time is so short that the material has hardly any time to develop heat in the cutting zone and therefore has no time to deform or solidify. This results in flat and smooth separating surfaces with virtually no deformation and no hardening at the edges. Due to the high speed, the separated components have significantly less deformation, show no relevant structural changes and have a uniform hardness distribution.

Adiabatic separation is particularly suitable for high annual quantities, in the range of 500,000 to 500 million units. The advantages of the chipless and coolant-free process lie in the short cycle times (up to 800 parts per minute). Almost all types of steel can be processed with this cutting technology. This also includes high-alloy and high-strength variants. A wide variety of profile and round materials are suitable as starting materials.

Facts

Processing

currently of cross-sections up to 5mm as profile or round material. Together with our partners, larger diameters can also be realized.

Starting material

Bar or ring material

Materials

All types of metals. Preferably high-alloy steels or steels with high strength

Cycle times

(depending on the requirement, part length and material) up to 800 parts per minute!

Economic annual quantities

from approx. 500,000 up to 100 million units

Separation lengths

from 5 to 120 mm

Advantages

High output

short cycle times – up to 800 parts per minute

Minimal material loss

chipless working process

Free cut

Further processing of parts without prior deburring/vibratory grinding

High speed

Minimal indentation and very good flatness of the cut surface

Generally no relevant strength changes on the cut surface

Disconnect

without cooling lubricant and chips

This post is also available in: German

  • Ball bearing cages
  • Machining
  • Vibratory finishing
  • Assembly
  • Laser
  • Punching / forming
  • Adiabatic cutting

We are your partner for:

Ball bearing cages, CNC turning and milling, grinding, vibratory grinding, punching, and forming, adiabatic cutting

bmk Baumann GmbH & Co. KG

Klingenhofstraße 57
90411 Nuremberg
Germany

Contact

Phone: +49 (0) 911 / 999 87 67 – 0
Fax: +49 (0) 911 / 999 87 67 – 77
E-mail: info@bmk-baumann.de

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